Design and Compensation of Partially Coupled Contactless Power Transmission in GMM Ultrasonic Processing System
FAN Pei1, FENG Pingfa1, 2, ZHANG Jianfu2, CAI Wanchong2, MA Yuan1
1. Division of Advanced Manufacturing, Graduate School at Shenzhen,Tsinghua University, Shenzhen 518055, China;
2. Institute of Manufacturing Engineering, Tsinghua University, Beijing 100084, China
Contactless power transmission system is an important part of rotary ultrasonic processing system. The widely used fully coupled power transmission system obstructs automatic tool changing because of the interference of the structure. To solve this problem, a partially coupled contactless power transmission system was developed. Firstly, a partially coupled contactless power transmission model was established, which facilitates the design of the primary and secondary coil and their coil parameters. The electrical compensation of partially coupled contactless power transmission was studied in order to improve the efficiency of power transmission. Circuit compensation topology was designed based on a rotary ultrasonic machining system using giant magnetostrictive material. The effectiveness of partially coupled power transmission and its compensation was verified by experiments. The research shows that there is more magnetic leakage between the primary and secondary core for partially coupled system, and its power transmission efficiency and the vibration amplitude are slightly lower than that of the fully coupled power transmission system. With proper electrical compensation, the partially coupled power transmission can fully meet the requirements of the ultrasonic machining. For the GMM rotary ultrasonic machining system, the single-sided series compensation method can simplify the design of the system and ensure high power transmission capacity.
基金资助:国家自然科学基金项目(51875311,51475260)。
引用本文:
范沛,冯平法,张建富,蔡万宠,马原. GMM旋转超声加工系统的部分耦合式非接触电能传输设计与补偿[J]. 航空制造技术, 2019, 62(5): 88-95.
FAN Pei, FENG Pingfa, ZHANG Jianfu, CAI Wanchong, MA Yuan. Design and Compensation of Partially Coupled Contactless Power Transmission in GMM Ultrasonic Processing System. Aeronautical Manufacturing Technology, 2019, 62(5): 88-95.