In the context of the “Dual carbon” strategy, green and low-carbon development has become a necessary route for the aerospace manufacturing industry development. Surface treatment process, as a key process of large aircraft parts processing, is characterized by multiple processing procedure, long processing flow, and multiple carbon emission sources, and there are problems of high energy consumption, low energy efficiency, and severe carbon emissions, which poses challenges to its green and low-carbon development. To this end, this study takes the surface treatment process of large aircraft parts as an object to define the carbon emission boundary of the surface treatment process, and analyze the carbon emission characteristics of this process. On this basis, a carbon emission accounting method for the surface treatment process of large aircraft parts based on the improved value stream mapping is proposed, and the carbon emission hotspot is obtained to elucidate the carbon reduction potential of the surface treatment process based on the sensitivity analysis. Finally, the boric-sulfuric acid anodic oxidation of the large aircraft aluminum alloy parts is performed to verify the effectiveness of the proposed method. This research can provide methodological support for the refined carbon emission modeling for surface treatment process, and also lays a theoretical foundation for the subsequent development of energysaving and carbon-reducing strategies.
曹华军,李亚鹏,葛威威,丁瑶,王超,何思航. 基于改进价值流图的大飞机零部件表面处理工艺碳排放建模与减碳分析[J]. 航空制造技术, 2025, 68(6): 28-37.
CAO Huajun, LI Yapeng, GE Weiwei, DING Yao, WANG Chao, HE Sihang. Carbon Emission Modeling and Carbon Reduction Analysis of Surface Treatment Process for Large Aircraft Parts Based on Improved Value Stream Mapping[J]. Aeronautical Manufacturing Technology, 2025, 68(6): 28-37.