Experimental Study of Ultrasonic Vibration-Assisted Drilling on 4J29 Alloy
LIU Chunqing1, KANG Renke2, LI Zhiyuan2, DONG Zhigang2, ZOU Minghu3, WANG Wenhan1, YANG Qiangqiang1
1. AVIC Xi’an Flight Automatic Control Research Institute, Xi’an 710065, China;
2. Key Laboratory for Precision and Non-Traditional Machining Technology, Ministry of Education, Dalian University of Technology, Dalian 116024, China;
3. The PLA of 65183 Army, Liaoyang 111200, China
Due to the 4J29 Kovar alloy’s similar character of difficulty to be cut with austenitic stainless steel, the quality of holes obtained by traditional drilling is poor. In order to study the factors affecting the quality of 4J29 Kovar alloy drilling and improve the quality of drilling, traditional drilling and ultrasonic vibration-assisted drilling experiments of 4J29 alloy under different processing parameters were carried out, and the drilling axial force, hole diameter error and hole wall roughness were measured. It is found that under different processing parameters (cutting speed v=0.314–0.942m/ s, feed speed f=10–30mm/min), ultrasonic vibration-assisted drilling can reduce the drilling axial force by about 18.45%, with an average decrease of 35.37N. Ultrasonic vibration-assisted drilling can improve drilling accuracy, and the average hole diameter error is reduced about 17.9μm, with a decrease by 31.5%. Ultrasonic vibration-assisted drilling can improve surface quality. For the arithmetic mean deviation Ra of contour, ultrasonic vibration-assisted drilling reduces the average surface quality by about 28.4%, which is 0.4862μm, and the average maximum contour height Rz is decreased by 20.0% (about 2.4940μm). The experiments have shown that ultrasonic vibration-assisted drilling of 4J29 Kovar alloy has more advantages than traditional drilling, and can contribute to higher quality drilling holes.
引用本文:
刘春青,康仁科,李志远,董志刚,邹明虎,王文汉,杨强强. 4J29可伐合金超声振动辅助钻削试验研究[J]. 航空制造技术, 2019, 62(16): 94-101.
LIU Chunqing, KANG Renke, LI Zhiyuan, DONG Zhigang, ZOU Minghu, WANG Wenhan, YANG Qiangqiang. Experimental Study of Ultrasonic Vibration-Assisted Drilling on 4J29 Alloy. Aeronautical Manufacturing Technology, 2019, 62(16): 94-101.