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2017 Vol. 60, No. 14
Published: 2017-07-15

FEATURE
FIGURE
FORUM
NEW VIEWPOINT
RESEARCH
C0NTENTS
COVER STORY
 
       C0NTENTS
6 C0NTENTS
2017 Vol. 60 (14): 6-10 [Abstract] ( 91 ) HTMLNew PDF (3177 KB)  ( 207 )
       FEATURE
16 Research of Establishing Method for Unified Accuracy Field of Internal and External Regional Space
YU Cijun1, LUO Tao1, LI Jiangxiong1, FAN Xintian2, QIAO Mingjie2
DOI: 10.16080/j.issn1671-833x.2017.14.016
For digital measurement demands of the structure and equipment installation in the internal and external
regional space, the associate technology of inside and outside reference points is researched. The internal measurement accuracy
field united with the external measurement accuracy field is constructed. With regard to different openings between
inside and outside spaces, utilizing the multi-spotting method, two measurement points and a level single-station positioning
method, two measuring points and a level two-station positioning method, internal precision field is established to
achieve the unity with external precision field. In a certain type of equipment, for example, experiment results show that the
inconsistent measurement error of the same checkpoint between inside and outside measurement accuracy fields is up to 0.14
mm, which proves that the build mode is feasible, simple and reliable.
2017 Vol. 60 (14): 16-21 [Abstract] ( 243 ) HTMLNew PDF (1286 KB)  ( 420 )
       FIGURE
22 Industry-University-Research Collaboration,Promote the Application of Aviation Special Robots
2017 Vol. 60 (14): 22-23 [Abstract] ( 99 ) HTMLNew PDF (1441 KB)  ( 161 )
       COVER STORY
24 Development of High-Aspect Ratio Passive MEMS Inertial Switch Based on Electrochemical Deposition Technique
DU Liqun1,2, TAO Yousheng1, LI Yuanqi2, QI Leijie1
DOI: 10.16080/j.issn1671-833x.2017.14.024
Based on the electrochemical deposition technique, a new passive MEMS inertial switch was fabricated
on a metal substrate. In view of the problems of poor quality caused by the serious lateral erosion of SU-8 in the process
of making high-aspect ratio and fine-line micro electroforming molds, SU-8 UV lithography was studied. The effects of
different exposure dose and PEB (post exposure bake) time on SU-8 UV lithography were studied experimentally, and the
parameters of UV lithography were optimized. By using the method of reducing the exposure dose and prolonging the PEB
time, the problem of poor quality of high-aspectratio and fine-line SU-8 electroforming mold was solved successfully. Finally,
on the basis of the above experimental results, a passive MEMS inertial switch with high-aspect ratio was developed.
The external dimensions are 3935μm×3935μm×234μm, of which the smallest line width is 12μm, the highest aspect ratio
of the single layer is 10∶1, and the highest aspect ratio of the multi-layer is 20∶1.
2017 Vol. 60 (14): 24-29 [Abstract] ( 321 ) HTMLNew PDF (2945 KB)  ( 361 )
       FORUM
32 Simulating and Thermal Performance Test of Micro Heat Pipe With Steam Chamber
LUO Yi, YU Zicheng, JIA Chen, WANG Xiaodong
DOI: 10.16080/j.issn1671-833x.2017.14.032
The flat micro heat pipe, a new type of heat transfer devices of gas-liquid two-phase flow, has more advantages
in the application of thermal control system with compact devices in the limited space, but its performance still
has great room to improve. On the basis of analyzing the working medium transport characteristics of flat micro heat pipe
with steam chamber, the micro heat pipe with a dimension of 45mm×16mm×1.75mm is designed and fabricated. The depth
of the steam chamber is 200μm. A micro heat pip in the same size without steam chamber is fabricated to compare the heat
transfer performance. Experimental results show that when the temperature difference between simulation and experiment
is around 10%, the images collected by high speed image acquisition system can be well in accordance with the simulation
results. When the input power is 6W, the balance temperature of heat pipe with steam chamber is 70.4℃ while the heat pipe
without steam chamber is 118℃ . Meanwhile, the equivalent temperature with steam chamber under the input power from
1W to 6W is lower than without steam chamber. Hence, the stream chamber has a great influence on reducing the gaseous
medium circulation resistance and improving the ability of heat production. The research work of this paper can provide
reference for optimization design of flat micro heat pipe.
2017 Vol. 60 (14): 32-36 [Abstract] ( 290 ) HTMLNew PDF (2075 KB)  ( 959 )
37 Characteristics of Micro EDM Discharge State and Its Identification Method
LIU Xiaomeng, BAI Jicheng
DOI: 10.16080/j.issn1671-833x.2017.14.037
Accurate identification of micro-EDM discharge state is an important guarantee for high-precision and
high-efficiency machining. However, the micro-EDM pulse energy is small, the discharge frequency is high, the process is
random, which seriously affect the identification accuracy of discharge state. In order to solve this problem, the characteristics
of micro EDM discharge state are studied, and the reasons of each discharge state are analyzed. At the same time, the
discharge state is identified according to the difference in the discharge state characteristics. By setting the inter-electrode
voltage threshold, the inter-electrode current threshold and the spectral threshold, the accurate and effective identification of
the no-load state, the spark discharge state, the stable arc state and the pulse interval is realized, thus providing the basis for
efficient servo control.
2017 Vol. 60 (14): 37-43 [Abstract] ( 232 ) HTMLNew PDF (2136 KB)  ( 550 )
44 Preparation of Superhydrophobic and SLIPS Anti-Icing Surfaces
XU Yukun1,2, ZHU bao1,2, SUN Linfeng3, HE Yang1,2
DOI: 10.16080/j.issn1671-833x.2017.14.044
The preparation of superhydrophobic and slippery liquid-infused porous surfaces (SLIPS) is reviewed in
this paper. The significance of the preparation of anti-icing surfaces is introduced firstly. Then the state of the arts of three
kinds of preparation methods, including coating, micro/nanostructure and liquid lubrication layer, are mainly presented. Finally,
the trend of anti-icing surfaces is discussed.
2017 Vol. 60 (14): 44-48 [Abstract] ( 225 ) HTMLNew PDF (920 KB)  ( 1052 )
       NEW VIEWPOINT
50 Study on Digital and Flexible Positioning Technology of Airplane Pipes
ZENG Debiao, XU Jun, SHI Zhanghu, WANG Qiang
DOI: 10.16080/j.issn1671-833x.2017.14.050

    The traditional positioning and clamping technology can’t meet the requirement of accurate, efficient and agile manufacturing for airplane pipes with various types, large quantity and complicated shapes. This paper focused on the digital and flexible positioning and clamping technology for airplane pipes. Three digital positioning methods for airplane pipes, including an array positioning jig, a passively reconfigurable jig and an actively reconfigurable jig, are proposed. The study offered a solution for digital positioning, clamping accurately and efficiently for pipes, to shorten preporing cycle for pipe manufacturing and reduce cost.

2017 Vol. 60 (14): 50-53 [Abstract] ( 201 ) HTMLNew PDF (3819 KB)  ( 247 )
       RESEARCH
54 Influence of CrNx/TiyCr1-yN Multilayer Thickness on Hardness and Binding Force
ZHANG Xin1, WEN Peigang2
DOI: 10.16080/j.issn1671-833x.2017.14.054
In order to investigate the influence of laminate periodicity on hardness and wearability, CrNx/TiyCr1-yN
coatings with 5, 13 and 26 periodic multilayer are prepared on AM355 steel substrate by metal evaporation vacuum arc ion
source (MEVVA) and filter cathodic vacuum arc deposition technology. The morphology and phase structure of coatings
are observed and analyzed by field emission scanning electron microscope (FESEM) and X-ray diffraction (XRD) respectively.
The hardness of coating is tested by microhardness tester and the bond strength is measured by scratch tester. The
results show that CrNx/TiyCr1-y coatings with multilayer have dense structure and good bond strength. With the increase of
laminate periodicity, the hardness of multilayer decreases while the bond strength shows a trend of increasing at first and
slowly lower later.
2017 Vol. 60 (14): 54-56 [Abstract] ( 235 ) HTMLNew PDF (1245 KB)  ( 523 )
57 Research and Application Status of Rubber Fluid Forming Technology for Sheet Metal Parts
HUI Xiaopeng1, WAN Zheng2, YU Changwang2, LI Xiaoqiang2, LI Dongsheng2
DOI: 10.16080/j.issn1671-833x.2017.14.057
Rubber fluid forming is one of the main methods of sheet metal forming, there are a large number of sheet
metal parts with rubber fluid forming in plane. By improving the manufacturing level of the rubber fluid forming, the surface
quality and fatigue life of sheet metal parts can be greatly improved, which greatly improves the overall performance
of the aircraft. In this paper, the development of rubber fluid forming technology at home and abroad is researched, the process
characteristics and application status of rubber fluid forming technology are introduced, the relevant research results
about forming performance, process parameters, forming defects, finite element simulation model of rubber fluid forming
process are introduced in detail to provide guidance for the future research of the rubber fluid forming technology.
2017 Vol. 60 (14): 57-61 [Abstract] ( 268 ) HTMLNew PDF (1328 KB)  ( 915 )
62 An Adjustable Position Inverse Solution Algorithm of Automatic Drilling and Riveting Machine Based on Screw Theory
ZHOU Ping, ZHAI Jianjun, PAN Guowei, YANG Yanyong
DOI: 10.16080/j.issn1671-833x.2017.14.062
Inverse kinematics was the technical foundation for machine tool motion control and the technical assurance
to improve the accuracy of movement. According to the demand of automated drilling and riveting aircraft assembly,
the gantry automatic drilling and riveting machine was taken as a research object, and its kinematics model was established
based on screw theory. A new algorithm was proposed for the inverse kinematics calculation of the automatic drilling and
riveting machine based on the screw theory by using the combined method of Paden-Kahan sub-problem method and the
geometry of the upper and lower end effector of automated drilling and riveting machine. Furthermore, the proposed inverse
kinematics algorithm was validated by using the DMU. The results showed that the inverse kinematics algorithm
based on screw theory was efficiently, and it provided the theoretical basis for the motion control of automatic drilling and
riveting machine.
2017 Vol. 60 (14): 62-67 [Abstract] ( 207 ) HTMLNew PDF (1709 KB)  ( 415 )
68 Dynamic Simulation Analysis of Piezoelectrically Driven Flapping Wing
TIAN Weijun1,2, ZHANG Yafeng2, LI Yu2
DOI: 10.16080/j.issn1671-833x.2017.14.068
The aerodynamic efficiency is low, the energy consumption is high for flapping to micro flapping wing
used traditional mechanism. The bionic flapping wing driven by piezoelectric materials effectively integrates flapping
mechanism and the wings. It is not only to save weight but also to be the task of deformation and strong adaptive ability,
high aerodynamic efficiency, low energy consumption characteristics of mechanism. It is to establish finite element model
of piezoelectric flapping wing by PCL language. The structure simulation of piezoelectrically driven bionic flapping wing
is carried out with the size of the aerodynamic force of the experimental data. The piezoelectrically driven bionic flapping
wing is developed by using simulation results. The studies show flapping frequency of bionic flapping wing is improved
obviously after using piezoelectric actuator.The piezoelectric patches can effectively control wing bending and torsion deformation,
and help to improve aerodynamic efficiency of flapping wing.
2017 Vol. 60 (14): 68-71 [Abstract] ( 251 ) HTMLNew PDF (2226 KB)  ( 456 )
72 Geometry, Microstructure and Properties of Wire+Arc Additive Manufacturing Al-6.3Cu Alloy Deposits
SUN Hongye, CONG Baoqiang, SU Yong, QI Bojin, QI Zewu, WANG Qiang
DOI: 10.16080/j.issn1671-833x.2017.14.072
Wire+arc additive manufacturing (WAAM) system for Al-6.3Cu alloy using hybrid pulse variable polarity
gas tungsten arc welding (HPVP-GTAW) process was established. The geometry of Al-6.3Cu single-pass multilayer deposits
influenced by wire feed speed and travel speed, microstructure and tensile properties of deposited samples produced
by the conventional VP-GTAW and HPVP-GTAW process were investigated. Experimental results show that the effective
control on deposits geometry is obtained with the coordination of wire feed speed and travel speed. The internal structure
of Al-6.3Cu deposits shows the typical layered distribution characteristics, mainly composed of equiaxed grains. WAAM
samples with as-deposited condition have good plasticity, but the relatively low strength. Compared with conventional VPGTAW
process, it is beneficial in enhancing the strength of Al-6.3Cu deposits using HPVP-GTAW process.
2017 Vol. 60 (14): 72-76 [Abstract] ( 227 ) HTMLNew PDF (3323 KB)  ( 885 )
77 Study on Tensile Mechanical Properties of TC4 Titanium Alloy Fiber Laser Welding Joint Based on Infrared Thermal Imaging
PENG Huan1,2, DUAN Aiqin2, DU Xueming1
DOI: 10.16080/j.issn1671-833x.2017.14.077
Studying on the tensile mechanical properties of butt joint of 2.5mm thick TC4 welded by fiber laser, of
which research method is applying synchronous infrared thermal imaging in conventional tensile experiment, real-time according
the change of temperature field of specimen in tensile experiment. Conventional tensile experiment results show
that the welded joint has similar strength but of which the elongation rate just reached 59.53% of base material. The specimen
temperature field test results show that: when the axial loads is below the load corresponds to the yield strength, larger
yield strength area appears in the heat affected zone of welded joint, but significant plastic strain did not appear. When the
load is equal to the load corresponding to yield strength, the micro plastic deformation appears before macroscopic yield
point. When the load is equal to the load corresponding to tensile strength, the length of severe plastic deformation zone
of joint reaches only 35% of the base metal, and the length of severe plastic deformation zone gradually increases with the
stretching process.
2017 Vol. 60 (14): 77-81 [Abstract] ( 295 ) HTMLNew PDF (2097 KB)  ( 432 )
82 Effect of Phase Composition of Matrix Alloys on Mg-Li Based Composites Reinforced With Boride
DUAN Huifen, LIU Zhijian, YU Haoran, HUANG Haifeng
DOI: 10.16080/j.issn1671-833x.2017.14.082
In this paper, we have prepared Mg-Li based composites reinforced with boride by in situ synthesis. For
mechanic properties of Mg-14Li-1Al-1Y based composites cannot meet the requirement of industrial applications, the
research has prepared composites reinforced with boride based on Mg-9Li-1Al-1Y (its composition is (Mg-9Li-1Al-
1Y)-6B4C). The effect of Li content on microstructure and properties of the matrix alloys and composites were studied.
The results show that compared with Mg-14Li-1Al-1Y, the dual phase microstructure of Mg-9Li-1Al-1Y is finer and the
mechanical properties are improved. Compared with Mg-9Li-1Al-1Y, the hardness and the tensile strength of (Mg-9Li-
1Al-1Y)-6B4C are enhanced by 66% and 31.33%, respectively, while the elongation decreases by 15.5%. Compared with
(Mg-14Li-1Al-1Y)-6B4C, the yield strength of (Mg-9Li-1Al-1Y)-6B4C decreass by 15.4%, the hardness increases by
29.3%, and the tensile strength and elongation remains unchanged. The above experimental results show that the mechanical
properties of composites have not been improved with the deduce of Li content. It does not reach the expectation that
composite strength can be improved with strength increase of corresponding alloys. The matrix strengthening is too weak to
reflect in comparison to the second phase strengthening and fine-grain strengthening of Mg-Li based composite reinforcement
mechanism.
2017 Vol. 60 (14): 82-87 [Abstract] ( 183 ) HTMLNew PDF (2009 KB)  ( 413 )
88 Manufacture and Advances of Tufting Composite Preform
LIU Suhua, LI Chongjun, JI Alin
DOI: 10.16080/j.issn1671-833x.2017.14.088
Continuous fibers can be inserted through thickness of materials by tufting, which improve interlaminar
properties of composites. As a novel one-sided stitching technology, tufting robots make stitching process more accurate
and flexible. Tufting process, parameters, and composites properties affected by tufting are introduced.
2017 Vol. 60 (14): 88-92 [Abstract] ( 231 ) HTMLNew PDF (1983 KB)  ( 870 )
93 Applicability Research on Measuring Residual Stress of Titanium Alloy by X-Ray Test
YAO Gang, ZHANG Jie, LU Yehang, LI Zhongcheng
DOI: 10.16080/j.issn1671-833x.2017.14.093
Applicability of surface residual stress on the complex components of TC4 titanium alloy using X-ray
testing is researched by simulating the test surface state of structure based on four points bending machine loading of titanium
alloy plate specimen and high strength titanium alloy standard sample. The datum show that surface curvature and
range of beta angle do not significantly affect the results. When the radial test surface inclination is larger than 20 °, the test
repeatability is drastically changed, and the result is not available when more than 30°. The result cannot be applied as surface
inclination is greater than 30°. The result decreases with increasing axial angle, which decreases more than 20% when
axial angle is 30°.
2017 Vol. 60 (14): 93-96 [Abstract] ( 303 ) HTMLNew PDF (1409 KB)  ( 598 )
97 Discussion on Key Issues of Digital Manufacturing for Aircraft Wire Harness
WU Peng1, ZHANG Yizhe2, WEN Jingqian2, WANG Chunyang2, GAO Pei2
DOI: 10.16080/j.issn1671-833x.2017.14.097
Aimed at bottleneck of current aviation wiring harness manufacturing capacity, the key problems are analyzed
from the aspects of information transmission, human factors and production methods. The digital framework for
aviation wiring harness manufacturing is carried out by combining the internet of things technology and the development
trend of intelligent manufacturing. The digital manufacturing solution are proposed from three aspects, such as product data
modeling, process equipment, software system, which can provide methodological and technical support for building cyberphysical
system of wiring harness manufacturing.
2017 Vol. 60 (14): 97-100 [Abstract] ( 183 ) HTMLNew PDF (1183 KB)  ( 407 )
101 Verification Experiment Research on Property of 6061 Aluminum Alloy Sheet for Aviation
JI Hao1,DUAN Xiaowei2
DOI: 10.16080/j.issn1671-833x.2017.14.101
The characteristics of 6061 aluminum alloy sheet and its application development in airplane were introduced,
meanwhile considering using requirement of aircraft, the problem of application in airplane were analyzed. The
welded property, formability and compression property were tested. The results show that joint efficiency of the domestic
joint exceeds 90%, which is corresponding to traditional corrosion-resisting aluminum alloy, and tensile properties are
higher than that of imported material; The producing of large size thin-walled tube is feasible by deep drawing technology
under the conditions of reasonable controlling parameters; The dimension of the thin-walled tube can meet the requirement
indicated at drawing completely and conform to the requirements of the drawings for the aircraft, whose pressure-resistant
properties can satisfy the use requirement, but the stability is slightly lower than those imported material.
2017 Vol. 60 (14): 101-105 [Abstract] ( 208 ) HTMLNew PDF (2468 KB)  ( 741 )
106 Failure Damage Experiment Research for Connection Structure of Ω Type Stiffened Panels Subjected to Tension Load
LU Binghe
DOI: 10.16080/j.issn1671-833x.2017.14.106
In order to gain the load capability of connection structure of composite Ω type stiffened panels in after
fuselage, failure experiments for connection structure of Ω stiffened panels subjected to tension load were conducted. The
specimen was a sloping structure with the angle of 75° between stiffened panel and the frame. The experiment tested strain
of stiffened panel, frame, fitting and fasteners and gained the load-displacement curve and cracking load. The experiment
results show that the corner of the frame and the fasteners which connect the fittings and the frames are the prior damage
points in tension load. The experiment result is meaningful to connection design for composites structure on fuselage.
2017 Vol. 60 (14): 106-108 [Abstract] ( 167 ) HTMLNew PDF (1493 KB)  ( 311 )
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