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Experimental Study on Surface Integrity and Wear Resistance of Titanium Alloy During High-Speed Ultrasonic Vibration Cutting |
PENG Zhenlong1, 2, 3, ZHANG Xiangyu4, 5, WANG Gang1, 2, XU Guangtao1, 2, ZHAO Minghao1, 2, 3 |
1. School of Mechanical and Power Engineering, Zhengzhou University, Zhengzhou 450001, China;
2. Henan Key Engineering Laboratory for Anti-Fatigue Manufacturing Technology, Zhengzhou 450001, China;
3. School of Mechanics and Safety Engineering, Zhengzhou University, Zhengzhou 450001, China;
4. Beijing Key Laboratory of Precision/Ultra-Precision Manufacturing Equipments and Control, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;
5. State Key Laboratory of Tribology in Advanced Equipment, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China |
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Abstract On the premise of weak substitutability and being often used to manufacture key components of aeroengine, high-efficient and high-quality machining of difficult-to-cut materials such as titanium alloys is facing challenges. Aiming at the problems of poor surface integrity and service performance of titanium alloy Ti–6Al–4V, high-speed cutting tests of titanium alloy Ti–6Al–4V were carried out, and the improvement of high-speed ultrasonic vibration cutting technology on the surface integrity and the wear resistance of machined surface was analyzed, thus providing theoretical support for high-quality machining of titanium alloy Ti–6Al–4V. The results show that compared with conventional cutting, high-speed ultrasonic vibration cutting effectively reduces the surface roughness, and improves surface strength, surface residual compressive stress and wear resistance of titanium alloy Ti–6Al–4V.
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