1. Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070, China;
2. Hubei Collaborative Innovation Center of Automotive Components Technology, Wuhan University of Technology, Wuhan 430070, China;
3. Hubei Engineering Center of Material Green Precision Forming Technology and Equipment, Wuhan University of Technology, Wuhan 430070, China)
Titanium alloy has the characteristics of high strength, good corrosion resistance and high heat resistance,V and is widely used in aerospace and other fields. Aiming at the problems such as low signal-to-noise ratio, easy omission during ultrasonic phased array detection of internal micro defects, a deep learning based ultrasonic phased array detection image noise reduction method for micro defects was proposed. Firstly, the original images with defects and noise are obtained through the phased array detection experiments of titanium alloy test block, and the Mask RCNN model is trained to construct high–low noise data sets. Then, the noise reduction model of micro defects detection images is designed based on the variational autoencoder. By comparing with the traditional noise reduction algorithms, it is proved that the proposed algorithm can retain the defect details of the original image. Compared with the original image with noise, the peak signalto-noise ratio is optimized by 11.35% and the structural similarity is improved by 154.17%. Finally, the ultrasonic phased array testing experiment of a titanium alloy aviation casing ring was carried out. The proposed method was used to reduce the noise of the image with a φ 0.2 mm flat bottom hole inside the ring, effectively reducing the influence of scattered noise on the detection of small defects, it’s also proved that the proposed noise reduction algorithm has good generalization performance.
汪小凯,蒋秋月,关山月,华林. 基于深度学习的TC4钛合金零件微小缺陷超声相控阵检测图像降噪方法研究[J]. 航空制造技术, 2023, 66(22): 46-52.
WANG Xiaokai, JIANG Qiuyue, GUAN Shanyue, HUA Lin. Research on Ultrasonic Phased Array Images Denoising Method for Micro Defect Detection of TC4 Titanium Alloy Parts Based on Deep Learning[J]. Aeronautical Manufacturing Technology, 2023, 66(22): 46-52.