Deep Learning-Based Algorithm for Detection of Powder Spreading Defects in Laser Powder Bed Fusion and Its Lightweight Deployment Study
ZHAO Yingjian1, JIANG Zimeng2, ZHANG Yingjie3, LONG Yu1
1. Guangxi University, Nanning 530000, China;
2. School of Automation Science and Engineering, South China University of Technology, Guangzhou 510000, China;
3. Wu Xianming Institute of Intelligent Engineering, South China University of Technology, Guangzhou 510000, China
The reproducibility of laser powder bed fusion (LPBF) technology in aerospace industry manufacturing is seriously affected by defects, and the defects in the powder spreading process have a significant impact on part quality. In this paper, a detection method based on the real-time semantic segmentation algorithm bilateral segmentation network (BiseNetV2) model and weighted loss is proposed for realizing category identification and location segmentation of powder spreading defects. In addition, a model pruning technique is utilized to optimize the size and performance of the deep learning (DL) model, and the lightweight model is deployed on computers in the monitoring system using the TensorRT technique. The results show that the BiseNetV2 model combined with weighted loss is able to detect five types of powder spreading defects with an average accuracy of 81.23%. The lightweight model obtained by pruning technique significantly reduces the model size by 13.39% while sacrificing 0.44% accuracy. Utilizing the TensorRT technique accelerates the deep learning model inference process and reduces the detection time to 5.94 ms with half-precision floating-point 16 (FP16) data.
赵英健,姜子萌,张英杰,龙雨. 基于深度学习的激光粉末床熔融铺粉缺陷检测算法及其轻量化部署研究[J]. 航空制造技术, 2024, 67(15): 65-73,80.
ZHAO Yingjian, JIANG Zimeng, ZHANG Yingjie, LONG Yu. Deep Learning-Based Algorithm for Detection of Powder Spreading Defects in Laser Powder Bed Fusion and Its Lightweight Deployment Study[J]. Aeronautical Manufacturing Technology, 2024, 67(15): 65-73,80.