Properties of Carbon Microsphere/Mg2B2O5w Hybrid ReinforcedCarbon Foam Composites
WANG Bin1, 2, WANG Heng1, 2, CAO Yue1, 2, SU Bingyao1, 2, HOU Linwei1, 2, ZHAO Jianwei1, 2
1. Xi’an Polytechnic University, Xi’an 710048, China;
2. Key Laboratory of Functional Textile Sensing Fiber and Irregular Shape Weaving Technology, China National Textile and Apparel Council, Xi’an 710048, China
Carbon foams always show the poor mechanical properties. For application demand-oriented in the field of aerospace, carbon microspheres/Mg2B2O5w hybrid reinforced carbon foam composites, were prepared by the process of compression molding and carbonization, using modified phenolic resin as carbon source, hollow microspheres as dispersed phase, and magnesium borate whisker (Mg2B2O5w) as reinforcement, respectively, to improve their comprehensive performance. The mechanical properties, electromagnetic shielding effectiveness and oxidation resistance properties of carbon foam composites reinforced by carbon microspheres and different mass fractions of Mg2B2O5w, were investigated by SEM, and universal testing machine, respectively. The results showed that Mg2B2O5w played the role of crack deflection and bending bow, and increased the crack propagation path during compression, leading to Mg2B2O5w and hollow carbon microspheres improving the compressive properties of carbon foam composites synergistically. When the mass fraction of Mg2B2O5w is 2%, the compressive strength of the composites reached 11.8 MPa, 157% higher than that of pure carbon foam. The electromagnetic shielding effectiveness of carbon foam composites in the X-band increased significantly, with the increase of Mg2B2O5w content. Mg2B2O5w dispersed on the surface of the matrix and microsphere phases, that increased the pore structure inside the composite material, prolonged the propagation path of electromagnetic waves, and increased the absorption of electromagnetic waves. When the mass fraction of Mg2B2O5w is 8%, the electromagnetic shielding performance reached 53.8 dB, 68% higher than that of pure carbon foam. Mg2B2O5wpresented excellent antioxidant performance. They dispersed on the surface of the matrix and microsphere phase, preventing the contact of hot oxygen with the matrix and microsphere phase, and thus improving the oxidation resistance. When the mass fraction of Mg2B2O5w is 5%, the mass loss rate of carbon foam composites is 24%, and the high-temperature oxidation resistance is the best, which is 12.1% higher than that of pure carbon foam.