Numerical and Experimental Analysis of Surface Integrity of Additive Manufacturing γ–TiAl Alloy by Ultrasonic Shot Peening
CAI Jin1, TAN Mingxin1, LI Yunling2, WANG Shuo1, QU Jinglong3
1. Shenyang Aerospace University, Shenyang 110136, China;
2. Central Iron and Steel Research Institute, Beijing 100081, China;
3. Gaona Aero Material Co., Ltd., Beijing 100081, China
In order to investigate the influence of ultrasonic shot peening on the surface integrity of additive manufacturing γ–TiAl alloy, and verify the feasibility of the finite element simulation model, the samples of γ–TiAl alloy prepared by electron beam melting are studied, and a three-dimensional model of ultrasonic shot peening is established. The surface roughness and stress field distribution of ultrasonic shot peening samples under different shot peening parameters are simulated and analyzed. The ultrasonic shot peening tests with 0.15 A and 0.25 A shot peening intensities are carried out on the surface of samples by different shot peening parameters. The effects of shot peening process on the microstructure, residual stress distribution, surface roughness and microhardness of electron beam melted γ–TiAl alloy are revealed, and the validity of the simulation model is verified. The results show that the surface grain size of the samples are refined, the grain size gradient changes from surface to deep layer and the residual compressive stress layer about 150–250 μm depth is formed after ultrasonic shot peening. In addition, with the same projectile diameter, increasing shot peening intensity can significantly increase the distribution of sample surface roughness. Under the same shot peening intensity, the increase of projectile diameter can effectively reduce the sample surface roughness. The surface microhardness of ultrasonic shot peening samples are significantly higher than that of non-shot peening sample (305HV). The maximum microhardness occurs at the nearest measurement point from the surface, and the depth of the affected layer can reach 300–500 μm.
蔡晋,谭明昕,李云玲,王朔,曲敬龙. 增材制造γ–TiAl 合金超声喷丸表面完整性数值及试验分析[J]. 航空制造技术, 2023, 66(8): 78-85.
CAI Jin, TAN Mingxin, LI Yunling, WANG Shuo, QU Jinglong. Numerical and Experimental Analysis of Surface Integrity of Additive Manufacturing γ–TiAl Alloy by Ultrasonic Shot Peening[J]. Aeronautical Manufacturing Technology, 2023, 66(8): 78-85.