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Review and Prospect on Dynamic Modeling and Simulation for Milling Process |
LI Zhongqun1, SHI Xiaofang1, DANG Jiantao1, LI Wen2 |
1. School of Mechanical Engineering, Hunan University of Technology, Zhuzhou 412007, China;
2. AECC South Industry Co., Ltd., Zhuzhou 412002, China |
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Abstract Accurate prediction of cutting process parameters is very important for achieving high-efficiency and chatter-free milling process. In this paper, the methods, principles, simulation algorithms and engineering applications of dynamic modeling for milling process are reviewed. First of all, the modeling methods of cutting process are classified into four categories: empirical method, analytical method, FEA method and mechanical method. And its characteristics are analyzed. Secondly, the static cutting force model and dynamic cutting force model are introduced in detail, and their respective application occasions are given. Thirdly, the principles, advantages and disadvantages, and applicatio conditions of several typical stability analysis of milling process are compared, which can be used as theoretical basis for selecting suitable stability analysis method. Lastly, two common used surface topography prediction methods for milling process are introduced. Conclusions of above-mentioned analysis can be used as theoretical guidance for further researches or engineering applications in the field.
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