Thin-walled blades are characterized by complex structures, low rigidity, and challenging material processing. During the manufacturing process, they are subjected to deformation caused by various sources such as tool wear and machine tool accuracy evolution, causing poor machining precision and long production time. To address this issue, a modeling and compensation method of machining errors for thin-walled blades was proposed, in which a machine learning algorithm was adopted to establish the machining error model. Meanwhile, a real-time error compensation system based on the external machine zero-point shift function of the NC system was developed to offset the machining error. Finally, a milling experiment for thin-walled blades was conducted to verify the proposed method. The experiment results revealed that the machining errors, including both elastic deformation and plastic deformation, were significantly reduced after the machine measurement and compensation process, effectively improving the machining accuracy.
葛广言,周德润,马骋,冯晓冰,杜正春. 基于在机测量的薄壁叶片加工误差建模与补偿方法[J]. 航空制造技术, 2024, 67(7): 68-76.
GE Guangyan, ZHOU Derun, MA Cheng, FENG Xiaobing, DU Zhengchun. A Modeling and Compensation Method of Machining Errors for Thin-Walled Blades Based on On-Machine Measurement[J]. Aeronautical Manufacturing Technology, 2024, 67(7): 68-76.