Carbon fiber reinforced polymers (CFRP) are used in the field of aerospace due to their superior properties. At present, the researches on CFRP cutting mainly focus on single milling, but the multiple milling strategies are widely used in actual machining, the influence of multiple milling on subsurface damage cannot be ignored. In order to make up for this gap, VUMAT subroutine is used to establish three-dimensional Hashin failure criterion and CFRP multiple milling finite element model. The accuracy of the simulation model is verified by experiments. The model is used to analyze the variation of cutting force and surface damage with fiber direction angle (0°, 45°, 90°, 135°). The results show that the cutting force of the second milling is less than the first milling in the multiple milling strategies, and the cutting force follows the rule of 90°>135°>45°>0°. The subsurface damage is lower than that of single milling, and the damage factor increases with the increase of fiber direction angle. When the fiber direction angle is 0, the damage factor is the smallest, and the fiber direction angle is 135°, the damage factor is the largest, the subsurface damage is the most serious.
郑华林,王贵鑫,宁海峰,胡志伟. 基于有限元CFRP多次铣削过程中面下损伤研究[J]. 航空制造技术, 2022, 65(5): 36-42.
ZHENG Hualin, WANG Guixin, NING Haifeng, HU Zhiwei. Subsurface Damage Research of CFRP Multiple Milling Process Based on FEM Simulatio[J]. Aeronautical Manufacturing Technology, 2022, 65(5): 36-42.