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2017 Vol. 60, No. 7
Published: 2017-04-01

FEATURE
FIGURE
FORUM
NEW VIEWPOINT
RESEARCH
C0NTENTS
COVER STORY
 
       C0NTENTS
6 CONTENTS
2017 Vol. 60 (7): 6-10 [Abstract] ( 132 ) HTMLNew PDF (8059 KB)  ( 133 )
       FEATURE
16 Bézier Segmentation of T-mesh in Parametric Space Based on Queue
CHEN Tiantian, CHEN Lu, WANG Wei, ZHAO Gang
DOI: 10.16080/j.issn1671-833x.2017.07.016
Aiming at the problem of Bézier segmentation of T-mesh in parametric space, an algorithm based on
queue was proposed. Firstly, T-mesh is segmented by the extension of T-vertices. Then a further segmentation is implmened
by every nonzero region of blending function which is coupled to a vertex in T-mesh. An array of queue is used
to realize the actual segmentation of the face in T-mesh. Some typical examples are illustrated to verify the validity of the
algorithm at length.
2017 Vol. 60 (7): 16-20 [Abstract] ( 251 ) HTMLNew PDF (1171 KB)  ( 482 )
       FIGURE
22 Materials Genome Initiative, Innovative Method for Accelerating Materials Research and Development
2017 Vol. 60 (7): 22-24 [Abstract] ( 494 ) HTMLNew PDF (1140 KB)  ( 2491 )
       COVER STORY
26 Discussion on the Implication, Architecture and Operation Logic of Social Factory
JIANG Pingyu, LIU Chao
DOI: 10.16080/j.issn1671-833x.2017.07.026
Under the emerging social manufacturing context, a personalized product production-oriented cyber-physical-
social interconnected social factory combined with cyber-physical systems and social networks is proposed. The definition
of relevant terms is clarified, the architecture and operation logic of social factory are presented, based on which the key
enabling technologies are discussed. Feasibility and efficiency of the proposed social factory is verified through a case study.
The social factory theory makes a further step to reveal the organization form, configuration mechanism, and operation logic
of social manufacturing from network nodes perspective, and provides a novel insight for the building of future factory.
2017 Vol. 60 (7): 26-30 [Abstract] ( 204 ) HTMLNew PDF (1498 KB)  ( 374 )
       FORUM
34 Research on Tooling Distribution Method for Digital Workshop
ZHANG Wei, YANG Yangyang, WANG Liang
DOI: 10.16080/j.issn1671-833x.2017.07.034
Tooling distribution is the key part of the intelligent logistics in the digital workshop. The timely and accurate
distribution of the tooling decides the smooth and stable operation of the production. In consideration of the digital
workshop, which has limited manufacturing resources, this paper proposed on tooling distribution mode which includes the
production line tooling loan and the tooling distribution from the warehouse. An improved genetic algorithm is proposed
to solve the distribution plan of mixed multi-station distribution with fuzzy due-time, whose objective function is based on
station satisfaction, tooling similarity and the number of distribution vehicles, and the precise tooling distribution will be
realized in the digital workshop. Finally, the validity of the algorithm is verified by a concrete production scheduling.
2017 Vol. 60 (7): 34-40 [Abstract] ( 240 ) HTMLNew PDF (1205 KB)  ( 519 )
41 Study on Application of Digital Twin Model in Product Configuration#br# Management
YU Yong1, FAN Shengting1, PENG Guanwei2, DAI Sheng1, ZHAO Gang1
DOI: 10.16080/j.issn1671-833x.2017.07.041
The concept and application of digital thread and digital twin are discussed for the deep application of model
based definition technology. Key points of implementation of digital thread and digital twin are given. The new demands for
product configuration management in full three-dimensional product development mode are indicated. The method of product
configuration management based on digital twin and the digital twin ontological model are studied. A realistic technical solution
for product configuration management in full three-dimensional development mode is provided.
2017 Vol. 60 (7): 41-45 [Abstract] ( 635 ) HTMLNew PDF (1226 KB)  ( 4301 )
46 Digital Workshop and Intelligent Manufacturing Practices
SUI Shaochun, MOU Wenping, GONG Qinghong, LI Xiaohua, CHEN Shangyu
DOI: 10.16080/j.issn1671-833x.2017.07.046
The intelligent manufacturing mode has become the development direction of manufacturing industry in
the future. Countries around the world have taken measures to promote the development of domestic intelligent manufacturing
technology. In the field of aviation manufacturing, the intelligent manufacturing has become the development trend
in the future. The framework of intelligent digital workshop is researched in this paper based on the existing digital workshop,
which contains physical layer, management layer and the intelligent control layer. The key technologies of intelligent
digital workshop have also been researched in this paper, such as intelligent process planning, intelligent equipment and the
intelligent management technology. The intelligent digital workshop for aircraft structural parts proposed in this paper provides
a reference for the application of intelligent manufacturing technology in the aviation industry.
2017 Vol. 60 (7): 46-50 [Abstract] ( 570 ) HTMLNew PDF (1890 KB)  ( 1870 )
51 Research on Monitoring and Operation Evaluation Technology of Production#br# Line Driven by Real-Time Data From Shop Floor
ZHONG Keke1, GUO Jutao1, HE Qichang2, JIN Yongqiao1
DOI: 10.16080/j.issn1671-833x.2017.07.051
The digital workshop is the key basement of fulfillment of intelligent manufacturing for aerospace manufacturing
enterprises. In order to realize the independent decision-making and self-organizing of the workshop, the equipment
interconnection, automatic perception, virtual monitoring and real-time analysis have received considerable attention
in industry. This research is originated from the China’s first construction project of digital workshop in aerospace industry.
Based on virtual reality (VR) technology and the information communications technology (ICT), the real-time data acquisition
and management from workshop floor, the modeling of production resources schedule and human-machine interactive
information visualization with 3D / 2D interface are developed. Integrated with MES, the production operation monitoring
and evaluation platform driven by real-time data from workshop floor is realized to achieve transparent production, so as to
improve the level of production operation management.
2017 Vol. 60 (7): 51-55 [Abstract] ( 305 ) HTMLNew PDF (2077 KB)  ( 1068 )
       NEW VIEWPOINT
56 NC Machining Process Design System Based on MBD
WU Rong, ZHANG Dan, WEI Tao, XU Feng, ZUO Dunwen
DOI: 10.16080/j.issn1671-833x.2017.07.056
As the only basis for the manufacturing process, MBD model has gradually become the development
trend of the aviation manufacturing industry, and it has been applied to the CAD/CAM system. However, MBD technology
has not been used in the CAPP, which results in the poor information flow of the MBD data set during the integration
of CAD/CAPP/CAM. In this paper, according to the requirements of NC machining of the aviation structure, the MBD NC
machining process model is built based on layers. The work flow of NC machining process based on MBD is proposed. The
CAPP system of NC machining based on MBD is researched and developed. The MBD application of integrated design and
manufacture on UG platform is realized finally.
2017 Vol. 60 (7): 56-60 [Abstract] ( 311 ) HTMLNew PDF (2097 KB)  ( 678 )
       RESEARCH
62 Research on System of Prepreg Tape Cutting Platform
HUANG Xiaochuan, WEN Liwei, XIAO Jun, SONG Qinghua, PAN Jie
DOI: 10.16080/j.issn1671-833x.2017.07.062
Automatic tape laying is the key molding technology of advanced composite material. According to the
Two-step automated tape laying (Two-step ATL) technology which parts the process of shear with laying prepreg newly
proposed, the design of prepreg tape cutting platform is discussed in detail in this paper. The design includs designing and
building the prepreg tape cutting platform with double cutters, the research of double cutters cutting track algorithm based
on the automatic tape laying trajectory planning software and the implantation of cutting information. In the end the possible
problems cutting typical boundary on this platform is explored by the test, and error analysis of the platform is given.
This research provides basis for the development of two-step ATL.
2017 Vol. 60 (7): 62-66 [Abstract] ( 211 ) HTMLNew PDF (1581 KB)  ( 529 )
67 Research and Development of the Digital Manufacturing System for Aircraft Wire Harness
WU Peng1, WANG Chunyang2, WEN Jingqian2,ZOU Liping1
DOI: 10.16080/j.issn1671-833x.2017.07.067
In order to solve the management problems such as low efficiency of process planning, lack of process
design verification, poor production and configuration management, a digital process planning and manufacturing management
system was established based on analyzing the current situation of aircraft wire harness factory. In this system, process
design, production visualization, configuration management for wire harness are realized. Computer aided support was
realized by using information technology to provide rule checking and planning suggestion for process design. The ability
of process planning and manufacturing management has been improved efficiently, and the configuration management has
been strengthened by the help of the system. Finally, the practicability of the system is illustrated by an example.
2017 Vol. 60 (7): 67-71 [Abstract] ( 274 ) HTMLNew PDF (1479 KB)  ( 752 )
72 Weighting Analysis of Factors of Spring-Back for C-Shaped Composite Spars
YANG Qing1,2, LIU Weiping1,2, YU Muhuo2, YAN Dongxiu1, CHEN Ping1, JIA Lijie1,XU Peng1,WEI Ran1
DOI: 10.16080/j.issn1671-833x.2017.07.072
Affect factors of spring-back for C-shaped composite spars generally include geometry, shear effect between
plies, and mold, et al. The factors often bring to process-induced distortion in composite structures which would lead
to bad geometric accuracy. Through analyzing the factors by theory approach, the FE calculation and experiment method,
the spring-back values of C-shaped spars in structures of aircraft are calculated and the weight values of the factors are also
estimated, which could be used to provide some bases for distortion prediction and control for C-shaped composite spars.
2017 Vol. 60 (7): 72-77 [Abstract] ( 272 ) HTMLNew PDF (1504 KB)  ( 662 )
78 Vibration Attenuation of Five-Axis Milling Based on Viscoelastic Damping Material
YANG Yiqing, PEI Xingzheng, LIN Jingshen
DOI: 10.16080/j.issn1671-833x.2017.07.078
Chatter easily occurs during the milling process of thin-walled part, and the stability limit is varied due
to the changing of part dynamics. The passive damping technology based on viscoelastic material is investigated in order
to promote the damping ratio and machining stability of the thin-walled part. A methodology consisting of damping layer,
restraint layer and mass layer is proposed. Modal tests show that it is effective in damping multiple modes. Finally, it is applied
to the five-axis milling of thin-walled S part. Experiments under multiple configurations of cutting parameters show
that the vibration amplitude is decreased by 97%.
2017 Vol. 60 (7): 78-81 [Abstract] ( 257 ) HTMLNew PDF (2102 KB)  ( 448 )
82 High Frequency Pulse Tungsten Arc Welding Process Trials of TA15 Titanium Alloy
WAN Xiaohui1,2, ZHAO Haitao1,2, JIN Junlong1,2
DOI: 10.16080/j.issn1671-833x.2017.07.082
High frequency pulse tungsten arc welding process trials of TA15 titanium alloy are carried out. The microscopic
structures and properties of weld with high frequency TIG and conventional TIG are compared based on metallographic
test and mechanical test. The results show that the width of high frequency TIG weld is obviously narrower and the
grain size is decreased by more than 30%. It also shows that the alpha phase layer is thicker than that of the conventional
welding, and the distribution is more regular and more ordered. The tensile strength of the ultra high frequency pulse welding
joint is equal to that of the conventional argon arc welding, and the plasticity is better, the fatigue property is higher.
2017 Vol. 60 (7): 82-85 [Abstract] ( 273 ) HTMLNew PDF (3473 KB)  ( 393 )
86 Flexible Tooling for Fuselage Skeleton Assembly
SUN Yongjie,TIAN Wei, LIAO Wenhe, LIU Mingshuang
DOI: 10.16080/j.issn1671-833x.2017.07.086
In order to solve the current problem of low efficiency, low positioning and poor generality accuracy of
aircraft fuselage assembly tooling, according to the aircraft fuselage structure, analyze the assembly requirements, and the
idea of modular design is developed for the fuselage frame “gantry” flexible assembly tooling. The set of flexible fixture is
suitable for products section diameter size being less than 3m, the fuselage tube length being 3-5m, and could implement
new type body positioning, etc. by servo motor, manual adjustment and replacement of special locator. Equipment operation
is simple, strong adaptability, and can provide greater flexibility at a lower cost.
2017 Vol. 60 (7): 86-91 [Abstract] ( 313 ) HTMLNew PDF (3886 KB)  ( 563 )
92 Numerical Simulation of Hot Bending for Titanium Alloy Sheet
ZHOU Lina1, LI Zhiqiang1,2,3, HAN Xiaoning1,2,3, ZHANG Xingzhen1
DOI: 10.16080/j.issn1671-833x.2017.07.092
A finite element model is established to simulate the hot bending process of titanium alloy sheet by using
ABAQUS software. The stress and strain distribution and the influence of process parameters on the forming process are
analyzed. The results indicate that deformation distribution mainly concentrates at the center position of the thickest area.
When the new contact position appears between the upper die and the sheet, the forming sheet enters the correction bending
phase and the forming force increases sharply. When holding 600s, the maximum springback displacement and the upper
die forming force reduces 84% and 94%, respectively. The simulated result shows a good agreement with the deformed part
at the same conditions.
2017 Vol. 60 (7): 92-96 [Abstract] ( 284 ) HTMLNew PDF (2701 KB)  ( 516 )
97 CNC Polishing Surface Residual Stress Analysis for GH4169 After Grinding
GAO Shimin, QUAN Fang
DOI: 10.16080/j.issn1671-833x.2017.07.097
CNC Polishing can have a low roughness with a high consistency. The influence of CNC polishing of wool
felt wheel on residual stress is investigated. The normal residual stress in the feed direction shows a trend from rise to decline,
while in the vertical feel direction it stays unchanged basically and then decreases. The optimized times of polishing
is 3. The “Reinforcing Bar” model is put forward in order to explain the impact on the residual stress from polishing. Another
polishing experiment is conducted for verifying roughly the impact relation.
2017 Vol. 60 (7): 97-100 [Abstract] ( 331 ) HTMLNew PDF (1527 KB)  ( 343 )
101 Effect of Stacking Sequence on Layer Defect of Carbon Fiber-Reinforced Plastics
WANG Gongdong1,2, ZHONG Qiang1, ZHOU Li1, XIONG Xuhai2
DOI: 10.16080/j.issn1671-833x.2017.07.101
In the process of carbon fiber reinforced plastics (CFRP) drilling, layer is the most important class of defect,
which seriously affects the connection performance of the holes and the service life of materials. Rule especially antilayer
rule is used for optimization design of laminated composite plate structures. The stacking sequence of composite
laminate is optimized by applying Memetic algorithm, and drilling experiment of carbon fiber reinforced plastics is made to
check the validity. The result indicates that the stacking sequence has great influence on layer, and the optimized composite
laminate can effectively restrain layer and burrs.
2017 Vol. 60 (7): 101-104 [Abstract] ( 347 ) HTMLNew PDF (1566 KB)  ( 386 )
105 Study on Sensing Characteristics of Different Embedding Angles of Bragg Gratings in Composites
WANG Ben1, DUAN Yugang1, LI Jinjian1, GAO Kan2
DOI: 10.16080/j.issn1671-833x.2017.07.105
Fiber Bragg grating (FBG) is proposed to embed in the composites to monitor the variation of strains and
temperature, however, the influence of embedment on the sensing performance is not clear in the current studies. In the process
of embedment, the angle between OF (optical fiber) and carbon fiber in the adjacent prepreg will generate the internal stress,
which affect the sensing performance. For the sake of the investigation on this influence, the composites embedded the varying
angle of OF is prepared and tested under the variation of strains and temperature to observe the influence on the sensing.
Obtained results indicated that the angle of OF will affect the sensing performance inculding strains and temperature. In the
inspection under the temperature, the degree of fitting for the sensing curve decreases with the increasing angle. Also, the deviation
of the data measured by OF and strain gauge increases with the angle, implying a bigger deviation.
2017 Vol. 60 (7): 105-109 [Abstract] ( 212 ) HTMLNew PDF (2984 KB)  ( 423 )
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