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| Superplastic Forming/Diffusion Bonding Technology for Hollow Double Layer Structure of TA15 Titanium Alloy With Local Weight Reduction |
| PENG Peng1, LIU Taiying2, JIANG Shaosong1, 3, HOU Chenrui4, ZHANG Jinyuan1, LI Yang1,YANG Shang1, HAN Cong1, LU Zhen1 |
1. State Key Laboratory of Metal Precision Hot Processing, Harbin Institute of Technology, Harbin 150001, China;
2. Beijing Xinghang Electro-Mechnical Equipment Co., Ltd., Beijing 100074, China;
3. Harbin Hangyu Jingchuang Technology Co., Ltd., Harbin 150010, China;
4. Aviation Key Laboratory of Science and Technology on Advanced Titanium Alloys,
AECC Beijing Institute of Aeronautical Materials, Beijing 100095, China |
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Abstract High-temperature tensile tests were performed on TA15 titanium alloy at strain rates of 0.001 s–1, 0.005 s–1, 0.01 s–1 and temperatures of 880 ℃, 900 ℃, 920 ℃, 940 ℃. The material exhibits excellent superplasticity with elongation exceeding 500% above 920 ℃ and below 0.005 s–1. The constitutive equations of TA15 titanium alloy and the strain sensitivity index m and material constant K values at different temperatures with strain rate of 0.005 s–1 were calculated. Finite element simulations were used to analyze the thickness distribution of the double-layered structural component, and pressure–time curves were obtained. At the temperature of 920 ℃, the hollow double layer structural parts with local weight reduction are made by using pre-hollow panels SPF/DB, the minimum wall thickness is 0.31 mm, the diffusion area of the component was analyzed by ultrasonic C-scan, and the results showed that the bonding ratio is higher than 95%.
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