This paper studies the efficiency differences between multi-axis and single-axis EDM using a spark link algorithm. A main direction ingestion interpolation algorithm was designed and developed, based on various linkage requirements and EDM process characteristics. Compared with the traditional point-by-point comparison method, this algorithm can improve linkage efficiency. By analyzing the consumed acceleration and deceleration time and continuous motion time, the efficiency of single-axis and linkage interpolation under non-discharge and discharge conditions was compared. The results show that multi-axis linkage has a significant efficiency loss compared to single-axis motion. Furthermore, the main direction ingestion interpolation algorithm can effectively reduce the efficiency loss caused by linkage. Under non-discharge conditions, the maximum value of efficiency loss for two-axis linkage is about 25.47%, and the maximum value of efficiency loss for three-axis linkage is about 46.30%, and the results fluctuate depending on the continuous feed ratio of single-axis motion. Under discharge conditions, in terms of material removal rate comparisons, the two-axis linkage improved by about 7.91%, and the three-axis linkage improved by about 11.92%.
刘家豪,罗学科,刘建勇,李殿新,杨晓宇,张慧杰,李若冰,寇鹏远,王高博. 基于主方向摄动的电火花直线轴联动加工效率研究[J]. 航空制造技术, 2025, 68(14): 122-129.
LIU Jiahao, LUO Xueke, LIU Jianyong, LI Dianxin, YANG Xiaoyu, ZHANG Huijie, LI Ruobing, KOU Pengyuan, WANG Gaobo. Research on Efficiency of EDM Linear Axis Linkage Machining Based on Main Directional Ingestion[J]. Aeronautical Manufacturing Technology, 2025, 68(14): 122-129.