Effect of Relative Mechanical Properties of Abrasives and Ceramics on Surface Morphology of Ceramics During Micro-Abrasive Air-Jet Machining
MA Wentian1, TANG Rui1, LIU Mei1, ZHANG Guiguan1, 2, 3, 4, ZUO Lisheng4, CUI Huanyong1, SUN Yuli3, ZHAO Yugang1, 2
1. School of Mechanical Engineering, Shandong University of Technology, Zibo 255000, China;
2. Shandong Provincial Key Laboratory of High Performance Precision Manufacturing and Composite Machining Technology, Shandong University of Technology, Zibo 255000, China;
3. Jiangsu Provincial Key Laboratory of Precision and Microfabrication Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;
4. China International Science and Technology Cooperation Base on Intelligent Equipment Manufacturing in Special Service Environment, Anhui University of Technology, Ma’anshan 243032, China
The high hardness and brittleness of engineering ceramic materials pose severe challenges to their highduty surface processing. In the process of micro-abrasive air-jet processing, researchers at home and abroad have been dedicated to studying the influence of process parameters on the surface morphology of ceramic materials. However, there are still a lot of knowledge gaps in the influence of different mechanical properties between abrasives and materials on the surface morphology of ceramics. In this paper, micro-abrasive air-jet machining experiments were carried out on Si3N4, Al2O3 and yttrium-stabilized zirconia YSZ ceramics by using Al2O3 abrasives to investigate the effects of different erosion processing angles and different mechanical properties of abrasive and workpiece on the erosion depth, surface morphology and surface roughness of the three hard and brittle materials. The results show that the erosion depth of the three ceramic materials is positively correlated with their elastic modulus, and the surface roughness is negatively correlated with their fracture toughness. With the increase of the erosion processing angle, the surface roughness continues to increase and the surface quality continues to decrease. Under the four erosion angles, there are micro-cutting marks and impact craters on the surface of the three ceramic materials, but there are no micro-cracks and grain breakage. The results confirm that the relative mechanical properties between the abrasive and the workpiece are an important factor affecting the surface morphology of ceramic materials. Under the lower elastic modulus ratio and higher fracture toughness ratio, higher surface quality can be obtained.
马文田,唐睿,刘梅,张桂冠,左立生,崔焕勇,孙玉利,赵玉刚. 微磨料气射流加工中磨料与陶瓷相对力学性能对陶瓷表面形貌的影响研究[J]. 航空制造技术, 2025, 68(23/24): 59-66,78.
MA Wentian, TANG Rui, LIU Mei, ZHANG Guiguan, ZUO Lisheng, CUI Huanyong, SUN Yuli, ZHAO Yugang. Effect of Relative Mechanical Properties of Abrasives and Ceramics on Surface Morphology of Ceramics During Micro-Abrasive Air-Jet Machining[J]. Aeronautical Manufacturing Technology, 2025, 68(23/24): 59-66,78.