Based on orthogonal experiment for minimum quantity lubrication (MQL) milling of Al–60% Si alloy, the influence of milling parameters on cutting force, cutting temperature and surface roughness is analyzed. Compared with dry cutting, the machining mechanism of MQL milling of high-silicon aluminum alloy is explored. The results show that under the condition of MQL milling, the cutting force is mostly affected by feed per tooth (fz) and increases first and then decreases with increase of cutting speed (vc). The impact of milling parameters on cutting temperature is: cutting speed > feed per tooth > radial cutting width. With the increase of vc, the growth rate of cutting temperature increases from small to large. When vc is 90 m/min, the inhibition effect of MQL on cutting heat is weakened with the highest cutting temperature. Surface roughness is significantly affected by fz, which increases with the increase of fz, and the lowest surface roughness is 0.234 μm. Compared with dry milling, feed force and tangential force of MQL processing reduces by 24.3% and 14.0%, respectively, cutting temperature reduces by 23.4% and surface roughness reduces by 13.7%. MQL assisted processing technology can effectively improve the milling performance of Al–60% Si alloy.
沈炜智,牛秋林,荆露,刘俐鹏,王星华,戴福朋. 基于微量润滑的Al–60% Si合金铣削性能试验研究[J]. 航空制造技术, 2025, 68(15): 130-138.
SHEN Weizhi, NIU Qiulin, JING Lu, LIU Lipeng, WANG Xinghua, DAI Fupeng. Experimental Study on Milling Performance of Al–60% Si Alloy Based on Minimum Quantity Lubrication[J]. Aeronautical Manufacturing Technology, 2025, 68(15): 130-138.