1. 天津工业大学机械工程学院,天津,300387
2. 天津工业大学天津市现代机电装备技术重点试验室,天津,300387
纸质出版:2026
移动端阅览
蔚飞, 董九志, 陈云军, 等. 基于改进工艺的复合材料预制体单边缝合装置动作规划与试验验证[J]. 航空制造技术, 2026,69(6).
YU Fei, DONG Jiuzhi, CHEN Yunjun, et al. Equipment Motion Planning and Experimental Verification of One-Sided Stitching Device for Composite Preform Based on Improved Process[J]. Aeronautical Manufacturing Technology, 2026, 69(6).
蔚飞, 董九志, 陈云军, 等. 基于改进工艺的复合材料预制体单边缝合装置动作规划与试验验证[J]. 航空制造技术, 2026,69(6). DOI: 10.16080/j.issn1671-833x.25020203.
YU Fei, DONG Jiuzhi, CHEN Yunjun, et al. Equipment Motion Planning and Experimental Verification of One-Sided Stitching Device for Composite Preform Based on Improved Process[J]. Aeronautical Manufacturing Technology, 2026, 69(6). DOI: 10.16080/j.issn1671-833x.25020203.
为实现复合材料预制体单边缝合(OSS)线迹的稳定成型,避免OSS 装置在缝合预制体过程中出现丢环、误勾及线迹成型不稳定的现象,对原有的OSS工艺进行改进,增加了一个能够实现线迹稳定成型的拨线机构,建立拨线机构的数学模型,对拨线机构末端执行机构的轨迹进行仿真分析,证明了拨线机构设计的合理性。对OSS 装置各机构的工作原理进行分析,通过确定挑线、引线、勾线与拨线机构的曲柄转角间相位差,对OSS装置4 个机构的配合关系进行分析和规划,建立各机构的运动循环图,为OSS 装置的调试奠定了理论基础。最后,针对不同厚度、针距、缝合速度进行了多组OSS对照试验,线迹成环率达到100%。试验结果验证了动作规划的合理性与有效性,提高了OSS 线迹的稳定性,从而保证了复合材料预制体缝合质量的一致性。
To realize stable forming of the one-sided stitching (OSS) of the composite preform and avoid missing loop
wrong hooking and unstable stitch forming during the process of stitching the preform
the original OSS process is improved
and a wire-pulling mechanism which can realize the stable forming of the trajectory is added. The mathematical model of the wire-pulling mechanism is established
and the trajectory of the end actuator of the wire-pulling mechanism is simulated and analyzed
which proves the rationality of its design. The working principle of each mechanism of the OSS device is analyzed. By determining the phase differences among the crank angles of the yarn-lifting
yarn-leading
yarn-hooking and wire-pulling mechanisms
the coordination relationship of the four mechanisms of the OSS device is analyzed and planned
and the motion cycle diagram of each mechanism is established
which lays a theoretical foundation for debugging of the OSS device. Finally
multiple controlled OSS experiments were conducted at varying parameters
including preform thickness
stitch pitch
and stitching speed. The result of loop formation rate of 100% proves the rationality and effectiveness of the motion planning
enhances the stability of the OSS trajectory
and thereby ensuring consistent stitching quality of the composite preforms.
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