WANG Jiale, CHEN Zhongan, ZHANG Guangyi, et al. Waterjet-Guided Laser Precision Processing of Difficult-to-Machine Materials in Aerospace Applications: A Review[J]. Aeronautical Manufacturing Technology, 2026, 69(4).
With the rapid advancement of aerospace technology
difficult-to-machine materials such as high-strength alloys
ceramics
and composites have gained widespread application. But traditional machining methods struggle to meet the demands for high-quality processing. Waterjet-guided laser processing technology
with its advantages of high precision and low damage
addresses the shortcomings of tool wear and large heat-affected zones inherent in conventional mechanical machining and laser machining
this paper systematically reviews the working mechanisms and practical applications of waterjet-guided laser processing technology for difficult-to-machine materials in the aerospace field. First
it elaborates on the fundamental principles of waterjet-guided laser processing
the multi-field coupling material removal mechanism
and comprehensively introduces the core components of the waterjetguided processing system. Second
it delves into its multidimensional working mechanisms from three dimensions: water jet characteristics
optical properties
and water-optical coupling characteristics. Subsequently
it comprehensively summarizes research progress in cutting and hole-making processes for “difficult-to-machine materials” using waterjetguided laser technology. Finally
it explores typical application scenarios of this technology in precision machining
based on current research status
and outlines future development trends for waterjet-guided laser precision machining technology.