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    					| Microstructure Regulation of IN939 Nickel-Based Alloy Manufactured by Laser Powder Bed Fusion Using Donut Laser Beam | 
  					 
  					  										
						| HAN Quanquan1, LIU Guojie1, SUI Zhongyang1, WU Meng1, ZHANG Zhenhua1, WANG Liqiao1, WU Defan1, ZHAO Peng1, GAO Zhengjiang2 | 
					 
															
						1. School of Mechanical Engineering, Shandong University, Jinan 250061, China; 
2. Avimetal Additive Manufacturing Technology Co., Ltd., Beijing 100176, China | 
					 
										
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													     		                            						                            																	    Abstract   Laser Powder Bed Fusion (LPBF) offers significant advantages in the fabrication of complex metallic structures and the improvement of material usage. However, conventional Gaussian laser sources offer several limitations, including uneven energy distribution and small spot size, resulting in narrow processing window and low forming efficiency. This study employs a donut laser beam with a more uniform energy distribution using a beam shaping technology to fabricate IN939 nickel-based superalloy by investigating the microstructure regulation. The results indicate that, compared to the Gaussian laser, the donut laser beam effectively mitigates keyhole defects through a broader processing window. The melt pool aspect ratio was reduced to 0.14, and the heat transfer mode transitioned from keyhole mode to conduction mode. Simulation results show a significant reduction in the melt pool  temperature gradient, with peak velocity decreasing by 37%, leading to more stable melt pool dynamics. Additionally, IN939 samples fabricated using the donut laser beam exhibited columnar grains preferentially oriented along the <001> direction, with a distinct cubic texture (texture strength reaching 12.59). The proportion of low-angle grain boundaries was 57.1%, which benefits from mitigating crack defects. The surface roughness of the samples was improved, with Ra decreasing from 5.8 μm to 4.0 μm, thereby significantly improving the overall forming quality by employing the donut laser beams. 
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															| PACS: V254 | 
																				
																			 
																		
															
														
																																									    																														 
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