Anomaly Detection Method for Wire Arc Additive Manufacturing Based on Deep Learning and Cross-Modal Fusion of Acoustic and Electrical Signals
LIU Gen1, YAN Xinyu1, LI Hao1, ZHANG Yuyan1, LI Linli1, ZHAI Zhongshang2, WANG Pengjing3, YANG Xinyu1
1. School of Emergency Technology and Management, Wuyi University, Jiangmen 529020, China;
2. School of Mechanical and Automation Engineering, Wuyi University, Jiangmen 529020, China;
3. School of Mechanical, Materials, Mechatronic and Biomedical Engineering, University of Wollongong, Wollongong 2522, Australia;
4. School of Electronics and Information Engineering, Wuyi University, Jiangmen 529020, China
Wire arc additive manufacturing (WAAM) offers advantages such as rapid fabrication and compatibility with lightweight structural design, and thus exhibits great potential for manufacturing critical aerospace components. To address the various defects that may arise during the WAAM process, an unsupervised cross-modal anomaly detection method is introduced, integrating an improved residual deep temporal convolutional network (IRD-TCN) with a residualenhanced lightweight attention (RELA) module for the fusion of acoustic and electrical signals. Owing to the complexity of WAAM operating conditions, the detection capability of a single sensing modality is limited. Therefore, wavelet-based features from acoustic signals are fused with electrical signal features through cross-modal relational analysis, enabling IRD-TCN and RELA to identify changes in the correlation between the two sensing signals and achieve high-quality detection. Experimental results indicate that the proposed approach attains a precision of 98.37%, a recall of 97.73%, and an F1-score of 98.10%, effectively addressing the limitations of traditional data-fusion methods in terms of accuracy and robustness for anomaly identification in WAAM processes.
刘根,闫新宇,李浩,张玉彦,李琳利,翟中尚,王朋静,杨新宇. 数字孪生环境下基于改进Mask R-CNN的焊接零件完备性检测方法[J]. 航空制造技术, 2026, 69(6): 61-81.
LIU Gen, YAN Xinyu, LI Hao, ZHANG Yuyan, LI Linli, ZHAI Zhongshang, WANG Pengjing, YANG Xinyu. Anomaly Detection Method for Wire Arc Additive Manufacturing Based on Deep Learning and Cross-Modal Fusion of Acoustic and Electrical Signals[J]. Aeronautical Manufacturing Technology, 2026, 69(6): 61-81.