激光–CMT(冷金属过渡)复合焊接可以增加熔深、提高效率并改善焊缝成形,但激光功率对于焊缝成形和过程稳定性至关重要。通过高速摄像及电信号方法,对航天超高强钢6 mm 中厚板的焊缝成形及过程稳定性展开了研究。研究发现,激光的加入缩短了熔滴短路过程,延长了其上升阶段和等待阶段时间,熔滴直径随激光功率略微增大,但过渡频率基本保持在97 Hz。随着激光功率的增加,电流失稳频次增加,影响了焊接过程的稳定性。分析表明,在脱离及上升阶段,液滴冲击力和电弧压力冲击并挤压匙孔,是导致匙孔不稳定的主要原因。当激光功率为5000 W时,匙孔被充分穿透,维持匙孔稳定的金属蒸气喷射力与液滴冲击力和电弧压力保持动态平衡,焊缝成形最好,气孔率仅为0.14%;而当功率升高或者降低时,焊缝成形变差,气孔缺陷增加。
Laser – CMT (cold metal transfer) hybrid welding can increase penetration depth, enhance efficiency, and improve weld formation, yet the laser power is crucial for weld formation and process stability. In this study, high-speed imaging and electrical signal method were employed to investigate the weld formation and process stability during laser–CMT hybrid welding of a 6 mm medium-thick aerospace ultra-high-strength steel plate. The results show that the addition of laser shortens the droplet short-circuiting process, prolongs the boost and waiting times, and the droplet diameter slightly increases with laser power, yet the transition frequency remains essentially unchanged at 97 Hz. As laser power increases, the frequency of current instability increases, affecting the stability of the welding process. Analysis indicates that during the detachment and boost phases, the impact force of the droplet and the arc pressure impact and squeeze the keyhole, which is the main cause of keyhole instability. When the laser power is at 5000 W, the keyhole is fully penetrated, and the metal vapor force maintaining keyhole stability maintains a dynamic balance with the droplet impact force and arc pressure, resulting in the best formation with a porosity rate only 0.14%. However, when the power is increased or decreased, the formation deteriorates and porosity defects increase.