Review of Health Monitoring Technology for Thermal Protection System of Reusable Launch Vehicle
XU Chao1, WU Yingxin1, XU Suyu1,2, WANG Jianyue1,3
1. School of Astronautics, Northwestern Polytechnical University, Xi’an 710072, China;
2. Beijing Institute of Mechanical and Electrical Engineering, Beijing 100074, China;
3. Institute of Aerospace Materials and Technology, Beijing 100076, China
Reusable launch vehicles are critical assets for achieving round-trip space transportation in the world. As a key subsystem, the thermal protection system serves the main function of protecting vehicle from burning and overheating in the aerodynamic heating environment during atmospheric re-entry. Its health condition is directly related to the reliability and cost-effectiveness of the flight mission. In response to failures that thermal protection systems are prone to during flight, this article first analyzes typical damage modes of thermal protection systems in space shuttles and Starships, such as bolt loosening, structural debonding, and damage caused by impacts from micrometeoroids or space debris. Then, it provides a detailed overview of structural health monitoring technologies related to thermal protection systems, including the thermal protection system temperature monitoring, connection bolt loose monitoring, structural debonding monitoring, structural impact monitoring and implementation methods of other key technologies and their practicality. Finally, the future development trends and prospects of structural health monitoring technology for reusable launch vehicle thermal protection system are iscussed.