1. 沈阳航空航天大学机电工程学院,沈阳,110136
2. 飞行器快速试制技术研究教育部重点实验室,沈阳,110136
3. 中航西飞民用飞机有限责任公司,西安,710089
4. 广东汇天航空航天科技有限公司,广州,511400
纸质出版:2025
移动端阅览
纪俐, 冯晓悦, 白洁, 等. 基于胶体形貌的多参数耦合自动涂胶工艺研究[J]. 航空制造技术, 2025,68(17).
JI Li, FENG Xiaoyue, BAI Jie, et al. Automatic Gluing Process With Multi-Parameter Coupling Based on Colloid Morphology[J]. Aeronautical Manufacturing Technology, 2025, 68(17).
纪俐, 冯晓悦, 白洁, 等. 基于胶体形貌的多参数耦合自动涂胶工艺研究[J]. 航空制造技术, 2025,68(17). DOI: 10.16080/j.issn1671-833x.2025.17.022.
JI Li, FENG Xiaoyue, BAI Jie, et al. Automatic Gluing Process With Multi-Parameter Coupling Based on Colloid Morphology[J]. Aeronautical Manufacturing Technology, 2025, 68(17). DOI: 10.16080/j.issn1671-833x.2025.17.022.
由于传统手工涂胶方法存在效率低、工人劳动强度大、密封质量差及涂胶量难以控制等问题,针对自动化涂胶过程中涂胶量稳定控制和涂胶形貌一致性差的技术难点,提出一种基于胶体形貌的多参数耦合自动涂胶工艺研究方案。首先开展针对多参数影响的自动涂胶正交试验,通过皮尔逊相关系数分析确定涂胶过程中的重要影响参数;其次对3 种不同涂胶工艺对象进行多参数影响研究的涂胶试验,探寻最佳涂胶工艺参数;最后采用三维检测技术采集各胶体点云数据,通过点云数据处理算法获取更精确的位置信息,使用梯形数值积分法计算胶体截面积,从而判断胶体形貌类型。通过多参数耦合自动涂胶试验,确定最佳的涂胶工艺参数:速度5 mm/s、压力103 kPa、距离3 mm、角度90°。采用上述参数时,胶体形貌最佳,可有效防止出现漏胶、断胶、胶体过窄和过宽等现象,提高了涂胶工艺的效率和精准度。
Due to the inefficiency
high labor intensity
poor sealing quality
and challenges in controlling the amount of glue applied of traditional manual gluing methods
this study proposes a solution of the automatic gluing process using multi-parameter coupling based on colloid morphology to enhance the stable control of glue amount and colloid morphology of automated gluing processes. First
an orthogonal experimental design is conducted to analyze the impact of multiple parameters on the automated gluing process
with Pearson correlation coefficient analysis used to identify the key influencing parameters. Next
gluing experiments are performed on three different gluing objects to explore the optimal gluing parameters. Ultimately
the three-dimensional detection technology is employed to acquire the point cloud data of the colloid. By utilizing point cloud data processing algorithms
more accurate positional information is obtained. The crosssectional area of the colloid is calculated using the trapezoidal numerical integration method to determine the colloid’s morphological type. Through comprehensive analysis of the multi-parameter coupled automated gluing experiments
the optimal gluing parameters are identified: a speed of 5 mm/s
a pressure of 103 kPa
a distance of 3 mm
and an angle of 90°
the glue morphology is optimal
effectively preventing problems such as glue leakage
breaks
and excessively narrow or wide glue bodies. This approach improves the efficiency and precision of the gluing process.
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